Many bobblehead lovers are curious with regards to how custom bobbleheads is made and why it always takes weeks to create one. At the higher level, you will find four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the two preparation work and final shipping. Prior to getting into information of each step, it is actually worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This step demands a mastery of hand sculpting skills. It will always be done by skillful artists, who routinely have numerous years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it could take greater than a couple of days. As soon as the initial sculpting is completed, the buyer will get the chance to review its photos. Making changes is comparatively easy and quick at this stage. Alternatively, it will likely be more costly to request a big difference at the later stage because the whole sculpture must be rebuilt. Therefore, a consumer should look at the initial sculpture carefully once the bobblehead maker is requesting comments. In case you are unclear, you should demand more photos or demand clarification. By doing that, you could take more time upfront, but furthermore you will minimize the chance of needing to get the bobblehead reworked later and achieving to cover more. Also, the customer must be aware that a custom bobblehead doll is made according to submitted photos as opposed to a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure during which the original sculpture from your previous process will be used as a base to create the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel is going to be applied to the top of the initial sculpture. A soft silicone coating which takes the design of the sports bobbleheads will probably be formed once the gel dries. Then, a plaster coating will probably be applied on the outside of the silicone coating. The plaster coating can become a hardened cast right after the drying process. Subsequently, the original sculpture is going to be taken out of the silicone coating. Once the preparation work is done, melted resin will likely be injected in to the emptied silicone coating to form the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin from the desired shape before it really is solidified. After the resin becomes solid, it will be removed by opening the plaster and peeling away from the silicone coating. Presently, a raw bobblehead doll has been given.
3. Polishing (one to three working days)
A raw bobblehead is not prepared to be painted. It offers grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can lead to poor painting at a later time. Polishing a bobblehead doll also needs a decent level of craftsmanship. Because its shape and curvature are different from a single to another one, this technique still cannot be standardized and automated. Together with eliminating the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. Because of tolerances stemming from your molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead after the initial polishing, and this process might need to be reiterated. If it is determined that this defects should not be fixed, the entire raw bobblehead must be scrapped.
4. Painting (anyone to three working days)
Painting will not be as basic as it looks to be. The first step is usually to blend base colors to produce colors the consumers desire. The quality of the blended colors is crucial, as it features a large impact on the aesthetic aspect of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the specified colors with high quality for wedding bobbleheads are often very time-consuming. Secondly, painting is carried out using the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on the clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are placed on a bobblehead doll for both its head and body, it can be assembled using a spring with glue on both ends. Obviously, making use of the spring is what makes the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above has had a greater understanding of the fundamental technique of creating a custom bobblehead doll. By using a better understanding of the procedure, a consumer can better plan his / her next buying a custom bobblehead doll.